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S-Max® Flex

The S-Max® Flex is the most affordable sand 3D printer to ever be offered by ExOne – the trusted global leader in sand 3D printing technology for sand casting molds and cores. 

Perfect for foundries and pattern shops looking to step into the next era of metalcasting, the ExOne S-Max Flex is a simple and easy-to-use sand printing system with a quick payback. By pairing an industrial robot with an all-new printhead and recoater design worthy of the trusted S-Max name, ExOne — in partnership with new owner Desktop Metal —  created an Additive Manufacturing 2.0 system designed to democratize sand 3D printing for the foundry industry

Designed from the ground up off an existing concept, the S-Max Flex brings Desktop Metal's high-speed patent pending Single Pass Jetting (SPJ) technology to the foundry

This new turnkey sand 3D printer was developed to help smaller foundry businesses both survive and thrive into the future. The S-Max Flex allows its owners to offer quick turnaround times on high-quality sand molds and cores regardless of complexity – eliminating the need for traditional core production and assembly, and all the labor, scrap, and complication that comes with it. 

The S-Max Flex keeps foundries competitive by enabling same-day castings of the complex cores becoming increasingly common as manufacturers consolidate and lightweight metal parts for electric cars and a new future.

What's more, this system enables foundries to operate more efficiently, despite labor shortages and supply chain challenges.

Leverages the best expertise of ExOne and Desktop Metal to offer quality at an affordable price

An all-new printhead and recoater end effector features Single Pass Jetting and titanium components that help ensure dimensional accuracy across a range of operating conditions

Environmental controls and sand drying capabilities to remove variables for consistent material flow and reliable performance

Proven industrial robot arm for robust production with precise calibration to provide accuracy better than 100-micron in XYZ space

An accessible sand 3D printer with a simple and reliable user experience

All-new printhead mount design eliminates calibration and alignment challenges to maximize utilization and accuracy

Desktop Metal Fabricate MFG software to aid users in build box nesting and advanced slicing features to dial in tolerance

Remote customer support to diagnose and fix machines through a virtual customer experience

Priced to help you invest with confidence and grow in the future

Free yourself from the build box with a flexible robotic architecture that's easy to service, upgrade, and scale for larger part requirements

Customizable safety system to ensure secure working conditions or easy integration into existing setups

Highly affordable with quick payback, even when printing just a few days a week

X1_SMaxFlex_Printhead             X1_SMaxFlex_ExtendedJobBox            X1_SMaxFlex_PrintedMold
Easy-install kinematic printhead Telescoping job box Efficient core and mold production

Spotlight on CastExpo

The S-Max Flex sand 3D printer made its debut at CastExpo, bringing the benefits of digital sandcasting straight to foundry men and women. Watch the highlights from Columbus, Ohio at North America's largest metalcasting event.  

KEY FEATURES OF THE S-MAX FLEX SAND 3D PRINTER

Job Box
1900 x 1000 x 1000 mm (39.4 x 74.8 x 39.4 in)

Build Rate
Up to 115 l/h

Printhead
All-new kinematic Single Pass Jetting printhead and recoater assembly designed by Desktop Metal and tested with input from ExOne’s experienced sand 3D printing team

Base Robot
Proven industrial robot enabling a flexible layout and ease of access for routine service and maintenance

Layout
Turnkey system configurable to different space requirements

Controls
Desktop Metal's easy-to-use Fabricate MFG integration will automatically nest parts within the job box
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